Weee plant

The FORREC plant for the processing of WEEE foresees a productive cycle able to process any type of disused electric and electronic equipment belonging to the R2, R3 and R4 families.
The management process combines the use of manual labour and automation in order to maximise the use of all components reducing waste with zero impact on the environment.

Subsequent to an initial manual selection stage to control the inward flow, the material is managed using two special blade grinders which "open" the appliances without altering the components to be recovered. The first defines a large piece for the separation of the larger components such as electrical wires, hard disks, control boards and the second allows for the selection of the smaller components such as batteries, small engines and condensers.

The final stage of the process is completely automatic. Material which is not selected in the previous stages is reduced into uniform pieces measuring 30 mm and is subsequently separated into three main categories: ferrous, non-ferrous and plastics.
The use of the machines at low rotation, supported by soundproof panels and the suction plant, consents compliance with the regulations in force in terms of noise levels and dust emissions.

Plant ES 1012

Hourly capacity: 1000 Kg

Space occupied:  500 m2

KW installed:     170 KW

No. of staff:          4-5

Plant ES1215

Hourly capacity: 1500 kg

Space occupied:  1000 m2

KW installed:      300 KW

No. of staff:          6-7

Plant ES2530

Hourly capacity: 3000 Kg

Space occupied:  1500 m²

KW installed:      420 KW

No. of staff:          9-10

Input:

R2 (washers, dishwashers, etc.)

R3 (TV and decontaminated monitors

R4 (all other electric and electronic equipment)

Output:

Iron (30%)

Non-ferrous materials (15%)

Plastics (30%)

Circuit boards (5%)

Small engines (var. levels)

Electrical wires (1%)

Lead batteries (var. levels)

AA Batteries (var. levels)

Condensers (var. levels)

Mixed waste (2%)
 

 

Plant RA1012

• Four shaft grinder TQ1300

Plant RA1215

• Two shaft Shredder LC1300/75

• Two shaft Shredder LC1300/50

• Four shaft grinder TQ1300

Plant RA2530

• Two shaft Shredder LC1500/75

• Two shaft Shredder LC1500/50

• Four shaft grinder TQ1800

• Low number of rotations which efficiently use the elevated torque - low consumption ratio

• Low dust emissions resulting in a lower workload for the suction plants

• Low emissions on a noise pollution level

• Modular plants which consent future upgrades

• Excellent ratio between manual labour and plant automation

• Shaft system with independent engines and reducers.

• Interchangeable shafts

• Bearings outside of the cutting chamber

• Use of high quality steels

• Remote assistance via modem

 

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